Browse through our frequently asked pallet flow questions, or contact us to speak with our knowledgeable staff.
There is nothing set in stone. Common depths range from 2 pallets deep to 20 pallets deep. When we go beyond 20 pallets deep we look at it on a case-by-case scenario as there are a lot of variables that need to be addressed. We have installed systems up to 26 pallets deep.
Pallet flow systems have a range of different slopes depending on lane depth, pallet type and track configuration. Most systems will range between 3/8" and 1/2" per foot, with the majority being 7/16" per foot.
With the exception of two and three deep picking systems, we recommend that all pallet flow systems utilize single pallet wide rack bays. The main reason is to avoid beam deflection. On a double wide bay, beam deflection could result in a pallet drifting towards the center of the bay. If the lane is long enough eventually pallets will end up against each other and the pallets will jam.
No. 3D pallet flow systems can be installed with counterbalance, reach, deep reach, swing reach and even clamp trucks.
We have pallet flow installations that function in temperature from +50 to -30 degreesCelsius, including blast freezers.
This depends on how often you are loading/unloading the system. Much like a car, the more you use it, the more maintenance is required. Generally, we recommend you inspect the pallet flow system a few times a year.
Experience has shown that most operators are completely efficient within a half day. Many operators state that pallet flow is easier to load and unload than standard pallet rack. Operating instructions are sent with each system.
The following are general rules of thumb:
Vertical level to level of beams
Pallet height + 12"
(i.e, 48" high pallet + 12" = 60" top of beam to top of beam)
# of pallets deep X pallet depth + 12"
For 2 and 3 pallets # of pallets deep X pallet depth + 6"
Single wide bays - pallet + 8"
Double wide bays - (pallet x 2) + 16"