We at 3D Storage Systems are pleased to announce that a significant phase of our facility upgrade is now complete. A new washer section has been successfully installed into our powder coating line, marking the culmination of months of planning, removal, logistics, and precision execution.
Why Replace the Washer Section?
Every year, our powder coat line processes over 10 million pounds of steel, coating the storage systems that are deployed across some of North America’s most demanding environments, from temperature-controlled freezers to high-turnover distribution centres.
The washer section is a critical component of this line. It ensures the steel is thoroughly cleaned and prepped before powder coating, which directly impacts:
- Adhesion quality
- Corrosion resistance
- Finish durability
- Overall product lifespan
The previous washer had served us well, but in line with our ongoing commitment to quality and sustainability, it was time for a higher-efficiency solution that reflects the standards our dealer partners expect.
The Installation Process
The installation of the new washer system was a multi-stage effort that required meticulous planning and coordination. Here’s what went into it:
- Decommissioning and removal of the legacy washer section
- Thorough cleaning of the site to ensure a contaminant-free environment
- Delivery and offloading of the new washer unit (completed with care and precision)
- Rigging and alignment of the new system into the existing powder coat line
- Final calibration and testing to ensure performance standards were met
This wasn’t a minor swap, it was a foundational infrastructure upgrade. And we’re already seeing the benefits in finish consistency and throughput performance.
Why This Matters for Dealers
For dealers who represent 3D products in the market, quality assurance is a differentiator.
The new washer system reinforces three critical value points:
- Consistency in finish
- Better preparation = better powder adhesion. That translates to a more uniform, professional finish across every beam and frame.
- Enhanced corrosion resistance
These enhancements are especially relevant for clients in harsh or high-humidity environments, like cold storage or food distribution.
Sustainability gains
The new system is designed for reduced water usage and more environmentally friendly chemistry compatibility—an increasingly important consideration for sustainability-conscious clients. We’re projecting 80% increased energy efficiency over the prior unit as a result of the installation.
What’s Next
The upgrade is a visible signal of 3D’s continuous investment in its dealer network. When customers ask, “Why 3D?”, this is part of the answer: attention to detail, operational excellence, and a focus on long-term performance.
In manufacturing, it’s easy to overlook the infrastructure behind the scenes. But for 3D Storage Systems, every weld, coating, and component matters. With this latest upgrade to our powder coat line, we’re doubling down on our promise: systems built to perform, even in the toughest environments.